Edge-Core RG230 Specifications

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RG Series Engineering Guide
RG Series
Commercial
Geothermal/Water Source Heat Pump
R-410A Refrigerant
0.75-6 Ton
Design Features
Factory Options
Accessories
Dimensional Data
Physical Data
Performance Data
Engineering Guide Speci cations
RG
Form: 146.00-EG1A (1013)
Supercedes: 146.00-EG1 (0713)
Page view 0
1 2 3 4 5 6 ... 87 88

Summary of Contents

Page 1 - RG Series

RG Series Engineering GuideRG SeriesCommercialGeothermal/Water Source Heat Pump • R-410A Refrigerant • 0.75-6 TonDesign FeaturesFactory OptionsAccesso

Page 2

10RG SERIES ENGINEERING GUIDEFlexible Product with Several Standard Options• Compact cabinet design, vertical and horizontal with true left and right

Page 3 - Table of Contents

11RG SERIES ENGINEERING GUIDEThe RG Series cont.Control General Description Application Display/Interface ProtocolAurora Base Control The ABC micropro

Page 4 - Model Nomenclature

12RG SERIES ENGINEERING GUIDEThe RG Series cont.Internally Mounted Solenoid Valve OptionWhen variable speed circulating pump systems are designed, low

Page 5 - AHRI Data

13RG SERIES ENGINEERING GUIDEInside the RG Series cont.flexibility. A MERV 4, 1 in. [2.54 cm] is standard with an optional 2 in. [5.1 cm] MERV 13 for

Page 6 - AHRI Data cont

14RG SERIES ENGINEERING GUIDEInside the RG Series cont.Water-to-Refrigerant Coaxial Heat Exchanger CoilLarge oversized coaxial refrigerant to water he

Page 7 - The RG Series

15RG SERIES ENGINEERING GUIDEAurora ‘Base’ ControlNOTE: Refer to the Aurora Base Control Application and Troubleshooting Guide and the Instruction Gui

Page 8

16RG SERIES ENGINEERING GUIDECycle with Blower - The accessory relay will cycle with the blower output.Cycle with Compressor - The accessory relay wil

Page 9

17RG SERIES ENGINEERING GUIDEOver/Under Voltage Shutdown - An over/under voltage condition exists when the control voltage is outside the range of 18

Page 10 - The RG Series cont

18RG SERIES ENGINEERING GUIDECC2FactoryFaultALGALMLSESACC cStatusAuroraTM BaseControlRV – K1CC2CC – K2CC Hi – K3Fan – K4Alarm – K5Acc – K6ACC noACC nc

Page 11

19RG SERIES ENGINEERING GUIDEControls - FX10 (optional)Optional FX10 Microprocessorand BAS InterfaceThe FX10 is a microprocessor based control that no

Page 13 - Inside the RG Series cont

20RG SERIES ENGINEERING GUIDEControls - FX10 (optional) cont.Lockout ModeLockout mode can be activated by any of the following fault signals: refriger

Page 14

21RG SERIES ENGINEERING GUIDEControls - FX10 (optional) cont.Compressor Minimum On DelayThe compressor minimum on delay will ensure that the compresso

Page 15 - Other Control Features

22RG SERIES ENGINEERING GUIDEControls - FX10 (optional) cont.Emergency Heat/Network Enabled Output (BO5)This output is set from the factory to enable/

Page 16 - Safety Features

23RG SERIES ENGINEERING GUIDEHot Gas Reheat Dehumidifi cation OverviewHot Gas Reheat Dehumidification OverviewDehumidification - The Need for ReheatWit

Page 17 - Operation Description

24RG SERIES ENGINEERING GUIDEHot Gas Reheat Dehumidifi cation Overview cont.Hot Gas Reheat DehumidificationOverview cont.Btu/hr may be converted to lbs

Page 18 - ABC Control Board Layout

25RG SERIES ENGINEERING GUIDEHot Gas Reheat - ControlsThe reheat option is available with the Aurora or FX10 control. Three control schemes are availa

Page 19 - Controls - FX10 (optional)

26RG SERIES ENGINEERING GUIDEThe Closed Loop Heat Pump ConceptThe basic principle of a water source heat pump is the transfer of heat into water from

Page 20 - Sequence of Operation

27RG SERIES ENGINEERING GUIDEsurface run-off. Sizing requirements for the surface water is a minimum of 500 sq. ft./ton of surface area at a minimum d

Page 21 - Cooling Cycle

28RG SERIES ENGINEERING GUIDEIn ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present,

Page 22 - Hot Gas Reheat/Hot Gas Bypass

29RG SERIES ENGINEERING GUIDEInstallation NotesTypical Unit InstallationUnit LocationLocate the unit in an indoor area that allows for easy removal of

Page 23 - Moisture Removal Capacity

RG SERIES ENGINEERING GUIDETable of ContentsModel Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - Overview cont

30RG SERIES ENGINEERING GUIDEInstallation Notes cont.Installing Horizontal UnitsRemove and discard the compressor hold down shipping bolt located at t

Page 25 - Hot Gas Reheat - Controls

31RG SERIES ENGINEERING GUIDEInstallation Notes cont.Acoustical Considerations and Equipment Sound PerformanceSound PerformanceThe RG Series is third

Page 26 - Application Notes

32RG SERIES ENGINEERING GUIDEVertical Dimensional Data12834ACCESSPANELAir coilAIR COIL SIDEAIR COIL SIDEAir coil5Power supply1 in (25.4 mm)knockout Lo

Page 27 - Application Notes cont

33RG SERIES ENGINEERING GUIDEVertical Dimensional Data cont.LL1.8 in.[4.6 cm]AlternativePowerLocation Disconnect Located on thisSide for a Right Retur

Page 28 - Water Quality

34RG SERIES ENGINEERING GUIDEHorizontal Dimensional DataRight Return End DischargeLeft ReturnEnd Discharge End DischargeEnd DischargeSide DischargeSid

Page 29 - Installation Notes

35RG SERIES ENGINEERING GUIDEHorizontal Dimensional Data cont.2.1 in.[5.3 cm]KKDisconnect Locatedon this Side for aLeft Return DisconnectLocation Powe

Page 30 - Installation Notes cont

36RG SERIES ENGINEERING GUIDEBCAEDGFLeftDEFGRightVibration IsolatorWasherHex Nuts(not supplied)Bolt andLockwasher3/8”Threaded Rod(not supplied)Compres

Page 31

37RG SERIES ENGINEERING GUIDEPhysical DataModelSingle Speed009 012 015 018 023 024 030 036 041 042 048 060 070Compressor (1 each) Rotary ScrollFactory

Page 32 - Vertical Dimensional Data

38RG SERIES ENGINEERING GUIDEElectrical AvailabilityPSCVoltageStatic OptionSingle Speed Models009 012 015 018 023 024 030 036 041 042 048 060 070208-2

Page 33 - RG SERIES ENGINEERING GUIDE

39RG SERIES ENGINEERING GUIDEElectrical DataPSC MotorHACR circuit breaker in USA only* With optional high-static PSC motor** With optional GeoStartTMN

Page 34 - Horizontal Dimensional Data

4RG SERIES ENGINEERING GUIDEModel NomenclatureRG S1-2 4 5-7 8 9 10Model TypeRG – RG SeriesOperation RangeS – Single StageCabinet ConfigurationV – Vert

Page 35 - Horizontal Disconnect

40RG SERIES ENGINEERING GUIDEElectrical Data cont.5-Speed ECM MotorHACR circuit breaker in USA only** With optional GeoStartTMModel Rated VoltageVolta

Page 36 - Hanger Bracket Locations

41RG SERIES ENGINEERING GUIDEElectrical Data cont.Variable Speed ECM MotorCAUTION: When installing a unit with a variable speed ECM blower motor in 46

Page 37 - Physical Data

42RG SERIES ENGINEERING GUIDEBlower Performance DataStandard PSC MotorOptional High Static PSC Motor ModelBlowerSpdBlowerSizeMotorhpAirfl ow (cfm) at

Page 38 - Electrical Availability

43RG SERIES ENGINEERING GUIDEBlower Performance Data cont.5-Speed ECM MotorFactory settings are in BoldAirfl ow values are with dry coil and standard 1

Page 39 - Electrical Data

44RG SERIES ENGINEERING GUIDEBlower Performance Data cont.Variable Speed ECM MotorModelMaxespAirfl ow DIP Switch Settings123456789101112015 0.50300 400

Page 40 - Electrical Data cont

45RG SERIES ENGINEERING GUIDEBlower Performance Data cont.The ABC board’s Yellow Confi g LED will fl ash the current variable speed ECM blower speed sel

Page 41

46RG SERIES ENGINEERING GUIDESelection ExampleTo achieve optimal performance, proper selection of each heat pump is essential. A building load program

Page 42 - Blower Performance Data

47RG SERIES ENGINEERING GUIDESelection Example cont.Antifreeze TypeAntifreeze% by wtCooling CapacityHeating CapacityPressure DropEWT - degF [DegC] 90

Page 43 - Blower Performance Data cont

48RG SERIES ENGINEERING GUIDEReference CalculationsHeating Calculations:Cooling Calculations:LWT = EWT + LAT (DB) = EAT (DB) - LC = TC - SCS/T = HRGPM

Page 44

49RG SERIES ENGINEERING GUIDEOperating LimitsCooling Capacity Corrections EnteringAir WB ºFTotalClg CapSensible Cooling Capacity Multipliers - Enterin

Page 45

5RG SERIES ENGINEERING GUIDEAHRI DataAll RG Series product is safety listed under UL1995 thru ETL and performance listed with AHRI in accordance with

Page 46 - Selection Example

50RG SERIES ENGINEERING GUIDEPressure DropModel gpmPressure Drop (psi)30°F 50°F 70°F 90°F 110°F0091.5 2.0 1.7 1.4 1.3 1.02.0 3.8 3.2 2.8 2.3 1.83.0 7.

Page 47 - Selection Example cont

51RG SERIES ENGINEERING GUIDERGS009 - Performance DataEWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft. hd.HC MBtu/hPower kWHE MBt

Page 48 - Legend and Notes

52RG SERIES ENGINEERING GUIDERGS012 - Performance DataSingle Speed PSC (400 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 49 - Correction Factors

53RG SERIES ENGINEERING GUIDERGS015 - Performance DataSingle Speed PSC (500 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 50 - Pressure Drop

54RG SERIES ENGINEERING GUIDERGS018 - Performance DataSingle Speed PSC (600 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 51 - RGS009 - Performance Data

55RG SERIES ENGINEERING GUIDERGS023 - Performance DataSingle Speed PSC (700 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 52 - RGS012 - Performance Data

56RG SERIES ENGINEERING GUIDERGS024 - Performance DataSingle Speed PSC (800 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 53 - RGS015 - Performance Data

57RG SERIES ENGINEERING GUIDERGS030 - Performance DataSingle Speed PSC (1000 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°FPSI FTH

Page 54 - RGS018 - Performance Data

58RG SERIES ENGINEERING GUIDERGS036 - Performance DataSingle Speed PSC (1250 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 55 - RGS023 - Performance Data

59RG SERIES ENGINEERING GUIDERGS041 - Performance DataSingle Speed PSC (1300 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 56 - RGS024 - Performance Data

6RG SERIES ENGINEERING GUIDEThe performance standard AHRI/ASHRAE/ISO 13256-1 became effective January 1, 2000 and replaces AHRI Standards 320, 325, an

Page 57 - RGS030 - Performance Data

60RG SERIES ENGINEERING GUIDERGS042 - Performance DataSingle Speed PSC (1400 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 58 - RGS036 - Performance Data

61RG SERIES ENGINEERING GUIDERGS048 - Performance DataSingle Speed PSC (1600 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 59 - RGS041 - Performance Data

62RG SERIES ENGINEERING GUIDERGS060 - Performance DataSingle Speed PSC (2000 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 60 - RGS042 - Performance Data

63RG SERIES ENGINEERING GUIDERGS070 - Performance DataSingle Speed PSC (2200 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F COOLING - EAT 80/67°Fpsi ft.

Page 61 - RGS048 - Performance Data

64RG SERIES ENGINEERING GUIDERGS015 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (500 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F

Page 62 - RGS060 - Performance Data

65RG SERIES ENGINEERING GUIDERGS018 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (600 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F

Page 63 - RGS070 - Performance Data

66RG SERIES ENGINEERING GUIDERGS023 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (800 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F

Page 64

67RG SERIES ENGINEERING GUIDERGS024 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (800 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°F

Page 65

68RG SERIES ENGINEERING GUIDERGS030 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (1000 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 66

69RG SERIES ENGINEERING GUIDERGS036 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (1150 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 67

7RG SERIES ENGINEERING GUIDEThe RG SeriesThe RG Series represents a significant improvement in the commercial water source heat pump (wshp). The R-410

Page 68

70RG SERIES ENGINEERING GUIDERGS041 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (1300 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 69

71RG SERIES ENGINEERING GUIDERGS042 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (1400 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 70

72RG SERIES ENGINEERING GUIDERGS048 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (1600 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 71

73RG SERIES ENGINEERING GUIDERGS060 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (2000 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 72

74RG SERIES ENGINEERING GUIDERGS070 - Performance DataSingle Speed Variable Speed ECM or 5-Speed ECM (2200 cfm)EWT °FFlow gpmWPD HEATING - EAT 70°

Page 73

75RG SERIES ENGINEERING GUIDEWiring SchematicsAurora Base Control 208-230/60/1 PSC with GeoStartP13P4SW1P5JW2P9ESLSLOO/BY2WDHP2P8P7RS485 NETRS485 NETP

Page 74

76RG SERIES ENGINEERING GUIDEWiring Schematics cont.Aurora Base Control 460/60/3 5-Speed ECMP13P4SW1P5JW2P9ESLSLOO/BY2WDHP2P8P7RS485 NETRS485 NETP6RS4

Page 75 - Wiring Schematics

77RG SERIES ENGINEERING GUIDEWiring Schematics cont.FX10 Control 208-230-265/60/1 PSCRelay coilCapacitor w/ bleed resistorSwitch - Condensate overflow

Page 76 - Wiring Schematics cont

78RG SERIES ENGINEERING GUIDEWiring Schematics cont.FX10 Control 460/60/3 Variable Speed ECMRelay coilCapacitor w/ bleed resistorSwitch - Condensate o

Page 77

79RG SERIES ENGINEERING GUIDEPage 1Relay coilCapacitor w/ bleed resistorSwitch - Condensate overflowSwitch - High pressureSwitch - Low pressurePolariz

Page 78

8RG SERIES ENGINEERING GUIDEThe RG Series cont.Product Features: Vertical Cabinet RG Series vertical units are designed for high efficiency, maximum f

Page 79

80RG SERIES ENGINEERING GUIDEWiring Schematics cont.Hot Gas ReheatJohnson FX-105VDCAI323242526272829303132333435363738+-AI5-+AI4-+AI6AI2AI15VDC5VDCLED

Page 80

81RG SERIES ENGINEERING GUIDEEngineering Guide Specifi cationsGeneralFurnish and install water source heat pumps as indicated on the plans. Equipment s

Page 81 - Refrigerant Circuit

82RG SERIES ENGINEERING GUIDEOption: ThermaShield coated water-to-refrigerant heat exchanger, water lines and refrigerant suction lines shall be insul

Page 82 - Electrical

83RG SERIES ENGINEERING GUIDEA detachable terminal block with screw terminals will be provided for field control wiring. All units shall have knockout

Page 83 - Accessories

84RG SERIES ENGINEERING GUIDERevision GuidePages: Description: Date: By:All Updated with Aluminum Air Coils 29 Oct 2013 DS35-36 Updated 009-012 Horizo

Page 87

Product: RG SeriesType: Geothermal/Water Source Heat PumpSize: 0.75-6 TonDocument Type: Engineering GuideForm: 146.00-EG1A (1013)Superce

Page 88

9RG SERIES ENGINEERING GUIDEProduct Features: Horizontal CabinetRG Series horizontal units are available in seven cabinet sizes. The cabinets are desi

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